Engineering

Engineering

Head of Subject: Mr D Hall

Intent

Engineering Manufacture – Cambridge National Level 1/2 (J823) 

This exciting, hands-on course is ideal for students who enjoy making products and learning how things are manufactured in the real world. Engineering Manufacture gives students the opportunity to work with tools, machines, and digital technologies in a practical environment, while also gaining a strong understanding of key engineering principles.

The course is built around three core units that combine practical skills with technical knowledge:

  • R014: Principles of Engineering Manufacture – In this exam unit, students learn about different manufacturing processes such as cutting, forming, shaping and joining, and how these are used to create products at various scales. They study a wide range of engineering materials, quality control systems, sustainability, and the impact of automation and global manufacturing.
  • R015: Manufacturing a One-Off Product – In this practical unit, students interpret engineering drawings to manufacture a functional product using hand tools and manually operated machines. They develop safe working practices, follow a production plan, carry out risk assessments, and use inspection tools to ensure accuracy and quality.
  • R016: Manufacturing in Quantity – This unit focuses on how companies produce products in batches. Students design and use jigs, templates and fixtures, create CAD files, simulate CNC operations and operate equipment such as laser cutters or 3D printers. They also learn how to carry out quality checks using measuring instruments and go/no-go gauges.

Students are assessed through a combination of a written exam (40%) and non-examined practical coursework (60%).

Throughout the qualification, students develop a wide range of skills including problem-solving, teamwork, attention to detail, and independent working. They gain experience of interpreting technical drawings, using CAD/CAM, and following real industrial practices — all of which help prepare them for further education and employment.

This course is excellent preparation for students interested in:

  • Engineering apprenticeships
  • Level 3 vocational qualifications such as Cambridge Technicals
  • T Levels in Engineering and Manufacturing
  • A Levels in Design and Technology

Students who enjoy learning through doing, and who are curious about how products are designed, made and tested, will find this course rewarding and engaging.

Overview of the Engineering Curriculum

The topics students cover throughout Key Stage 4 are outlined in the link below:

Engineering Curriculum Overview

 

GCSE Exam Board Specifications

Click here to view the GCSE Engineering Specification

Enrichment and Additional Learning Opportunities 

  • GCSE exam enrichment (Following Y11 timetable) - Modelling key questions and core Engineering topic revision.
  • GCSE NEA enrichment (Following Y11 timetable) - Completing different elements of NEA coursework - working on their practical project and computer based portfolio.
  • Y10 enrichment - Practical catch up sessions working on skill taught during the lesson. Making new components and practicing core Engineering practical skills.